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Caterpillar Komatsu and Shantui Sprocket Segment

Segment Products show

Our sprockets and segments are forged using the finest alloy forging steels that are machined to exact tolerances. and heat treated to provide excellent wear and strenath characteristics. GT's segments are also hardened for an improved wear resistance. A high surfacedepth. and core hardness means Berch segments provide a long wear life, are resistant to bending, breaking and feature maximum hardware retention.

We can supply Segment in our stock

No. MODEL MODEL Type Teeth Holes Φmm Weight(kg)
1 111H-18-00001 DH08 3 3 17.5
2 111H-18-00002 DH08 4 4 17.5
3 112H-18-00031 DH10 5 5 17.5
4 10Y-18-00043 SD13 5 5 19.3 10.75
5 16Y-18-00014H 14X-27-15112/1、141-27-32410、144-27-51150、KM2111、KM162 SD16、D65、D60、D85ESS-2 3 3 23.5 8.5
6 154-27-12273A 155-27-00151、KM224 SD22、D85 5 5 23.5 15
7 175-27-22325A 175-27-22325/4  17A-27-11630、KM193、17A-27-41630 SD32 、D155 3 3 26.5 12
8 31Y-18-00014 195-27-12467/6 SD42、D355 3 3 26.5 16.8
9 185-18-00001 195-27-33110/1、KM1285 SD52、D375 5 5 28.5 33
10 156-18-00001 154-27-71630、KM4284 SD24-5、D85EX/PX 3 3 23.5
11 D50 131-27-61710、131-27-42220、KM788 D50、D41、D58、D53 3 3 19.5 6
12 134-27-61631 US203K525 D68/ESS、D63E-12 5 5 24
13 12Y-27-11521 12Y-27-11510/15210 D51、D51EX/PX-22 3 3 19
14 D5B 6Y5244、5S0836、CR4408.7P2636 D5B 3 3 18 5
15 D6D 6Y5012、6T4179、5S0050、7P2706、6P9102、CR3330、CR3329、8P5837、8E4365(小)/CR5476、117-1616(大) D6D/C/G 5 4 17.8/20.8 11.57
16 D6H 7G7212、8E9041、6Y2931、7T1697、CR5515、173-0946 D6H/R 5 5 17.8 11.5
17 D7G 8E4675、5S0052、3P1039、8P8174、CR3148 D7G/E/F 5 4 20.8 14.7
18 D8N 7T9773、6Y3928、6Y2354、CR5050、9W0074 D8N/R.D7H/R 5 7 20.8 16.4
D8N-7holes 314-5462 D8N/R.D7H/R 5 5 20.8 16.4
19 D8K 6T6782、2P9510、5S0054、6T6782、CR3144 D8K.D8H 3 3 24.5 12
20 D9H 6T6781、8S8685、2P9448、CR3156 D9H/D9G 3 3 27.25

HOW CAN YOU RECOGNISE THE WEAR PATTERNS OF SPROCKETS AND SEGMENTS?

Sprockets and segments should always run in line with the chain’s pitch. If the sprocket or segment is worn, the points of the gear ring will become sharp. This is because there is play between the pins and the bushings. Another common wear pattern for sprockets and segments is the lateral wear. This is caused by (among others) worn chain guides, a twisted undercarriage, or poor guiding of the front wheel. It can also be caused by the filtration of hard materials between the bushings and the cogwheel, or by incorrect alignment. To limit wear from the infiltration of soil (packing), we make sand notches in our sprockets.

Sometimes the machine’s sprockets or segments are sharp, but the track links appear to be in reasonable condition. We are frequently asked whether the sprockets still need to be changed. The only reason why a sprocket becomes sharp is through the chain’s increased pitch. An increase in pitch creates more play between the pin and the bushing. As a result, the chain’s bushing no longer runs in line with the hollow part of the sprocket. This causes wear on the sprockets and the points become sharp. So never only replace a sprocket. If a sprocket from an excavator with dry chains needs to be replaced, then the track links should always be replaced as well, and vice versa.

Because bulldozers carry out a lot of mobile work, they need oil lubricated chains in combination with segments. The wear of the segments is usually found in the cup between the segment points. The pitch can only increase when the oil lubricated chain leaks, and the points of the segments will then become sharp. If the oil lubricated chain does not leak, then it is better to replace the segments before the end of the cycle; that way the undercarriage can be used for a few hundred more hours.

Segment Packing


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